TECHNOLOGY & KNOWLEDGE

The OCHSNER
Refrigerant Dual Strategy

There are many simplified statements circulating about refrigerants in heat pumps: blanket bans, clear winners, simple answers. The reality is more nuanced. OCHSNER heat pumps rely on different refrigerants depending on the product family – for technical reasons, not arbitrarily.

Why refrigerants
are suddenly in the spotlight

For years, the refrigerant of a heat pump was a technical footnote. Since the European Union has re-regulated the regulation of fluorinated greenhouse gases, it has become a purchasing argument – and a topic that is not always discussed objectively. 

Regulation (EU) 2024/573 defines new requirements for products with certain refrigerants since March 2024. This has sparked a discussion that is often reduced to a simple formula: natural is good, synthetic is bad. This simplification does not help in making an informed decision. The choice of refrigerant affects how a heat pump is constructed, where it can be installed, what safety requirements apply, and how efficiently it operates in a specific system. 

This is not an ideological question, but a technical one.

Fact Check: 
"Is everything except R290 being banned?"

Short answer: No. 

The regulation (EU) 2024/573 regulates the gradual phase-out of refrigerants with high greenhouse potential. It distinguishes between product categories, GWP thresholds, and marketing dates. A blanket ban on all synthetic refrigerants is not its content.

  • Existing systems may continue to be operated according to the current status 
  • Maintenance and refrigerant refilling remain generally possible 
  • The deadlines apply to new products – staggered by construction type and performance class 
  • No blanket immediate ban – but specific deadlines from 2027

What the regulation regulates!

The regulation (EU) 2024/573 sets deadlines for the marketing of new heat pumps, staggered by construction type and performance class. R290 (GWP < 1) can be used permanently without restrictions. For synthetic refrigerants, the following applies:

From 2027: Monoblock up to <= 50 kW, Split: up to <= 12 kW – no marketing with GWP > 150

From 2029: Split systems > 12 kW – no GWP > 750 (R32 with GWP 675 remains permissible)

From 2030: all Monoblock devices - no marketing with GWP > 150

Existing systems: Still operable, maintainable, refillable – without deadline

Why OCHSNER relies on multiple refrigerants

The OCHSNER portfolio includes air, brine, groundwater, and hot water heat pumps. Applications that differ in performance class, installation situation, and safety requirements. A single refrigerant solution for all scenarios would not be technically optimal.

Safety class and installation location

Refrigerants are classified into safety classes based on their flammability: A1 (no flame propagation), A2L (low flammability), and A3 (highly flammable). This classification has direct implications for the system architecture and installation conditions of a heat pump. 

R290 (propane) is thermodynamically an excellent refrigerant – and at the same time A3. For outdoor units like AIR MILAN, AIR EAGLE, this is manageable. OCHSNER developed a factory-integrated brine intermediate circuit (AIR EAGLE) that keeps the R290 refrigerant circuit completely in the outdoor unit: only water-carrying lines lead into the building. This is a unique feature of OCHSNER and excludes under all circumstances that R290 enters the heating water. 

For brine and groundwater heat pumps with indoor installation – TERRA FOX and AQUA FOX – R452B is the more consistent choice. Safety class A1, non-flammable, no additional structural effort for the interior. SCOPs of 5.6 to 5.8 show that forgoing R290 does not mean a loss in efficiency.

Thermodynamics, performance, system

Refrigerants differ in their thermodynamic properties: Evaporation pressure, condensation pressure, specific enthalpy (simplified: how much heat a kilogram of refrigerant can absorb when evaporating and release when condensing – the more, the more efficient the cycle) and heat transfer characteristics influence how efficiently a refrigeration circuit operates in a specific temperature window. Therefore, the choice of refrigerant is not an isolated decision, but part of the system design. 

R290 achieves very high efficiencies in outdoor units with large surface evaporators – the AIR EAGLE achieves flow temperatures of up to 70 °C, even for existing radiator systems. R32 enables performance factors over 5 in the fully modulating AIR HAWK series over a wide load range; the compressor runs almost continuously, maximizing lifespan and often making the buffer tank unnecessary. R452B operates efficiently in the temperature range of brine and groundwater sources and allows flow temperatures of up to 65 °C. 

Finally, R513A combines low GWP (631) with safety class A1 – a rare combination in the market, which OCHSNER specifically uses for the AIR HAWK 208: the most compact and quietest model in the portfolio with 28 dB(A) at 3 meters, certified in the Swiss heat pump testing center.

The refrigerants in the OCHSNER portfolio

Properties, areas of application, and regulatory classification – and which OCHSNER heat pumps work with each.

R290 - Propane

Refrigerant with very low greenhouse potential and excellent thermodynamic properties. Safety class A3 requires specific safety concepts for installation. Regulatorily optimally positioned in the long term.

LEARN MORE ABOUT R290

R32 - Difluoromethane

−68 % GWP compared to R410A with very good thermodynamic efficiency. Safety class A2L: low flammability, with very low flame propagation. Below the relevant EU GWP thresholds.

LEARN MORE ABOUT R32

R452B - HFO/HFC mixture

R410A replacement with −67 % GWP. Safety class A1 (no flame propagation) – no special fire protection requirements for indoor installation. Ideal for brine and groundwater heat pumps.

LEARN MORE ABOUT R452B

R513A - HFO/HFC mixture

Low GWP combined with safety class A1 (no flame propagation). Used in the AIR HAWK 208 – the quietest OCHSNER model with 28 dB(A) at 3 meters.

LEARN MORE ABOUT R513A

R134a - Tetrafluoroethane

Proven, non-flammable refrigerant for compact devices with low filling quantities. Due to the higher GWP value, R134a is under more pressure in the context of the F-gas regulation than refrigerants below the 700 GWP threshold. No immediate operating bans for existing systems.

LEARN MORE ABOUT R134A

Which OCHSNER heat pump 
uses which refrigerant?

OCHSNER AIR HAWK 208

Air heat pump

R513A

OCHSNER AIR HAWK 518–1850

Air heat pump

R32

OCHSNER AIR MILAN

Air heat pump

R290

OCHSNER AIR EAGLE

Air heat pump

R290

OCHSNER GEO FOX

Ground source heat pump

R290

OCHSNER TERRA FOX

Ground source heat pump

R452B

OCHSNER AQUA FOX

Groundwater heat pump

R452B

OCHSNER EUROPA N

Hot water heat pump

R290

OCHSNER EUROPA MINI

Hot water heat pump

R134a

The regulation (EU) 2024/573: What it actually means

Since March 11, 2024, the revised F-gas regulation (EU) 2024/573 is in effect in the EU. It replaces the previous regulation 517/2014 and is directly binding in all 27 EU member states. Central to heat pumps is Annex IV of the regulation – it regulates which refrigerants may no longer be used in new devices from which date. 

The regulation clearly distinguishes between two situations that are often mixed: what applies to existing systems – and what applies to new products. 

Existing systems: Existing systems may continue to be operated, repaired, and maintained according to the current status – the regulation does not mandate decommissioning. For service and maintenance, R32, R410A, R407C, R134a, R513a, and R452B remain generally permissible under the applicable service and safety regulations. It should be noted that refrigerants with higher GWP may become scarcer and more expensive in the long term due to the quantity reduction in the phase-down. 

New products: Clear deadlines, differentiated by device category and performance class. Precision is key here. The regulation distinguishes not only by GWP value but also by construction type (Monoblock/Split) and nominal power: 

From January 1, 2027: No marketing of monoblock heat pumps (up to 50 kW) and split heat pumps (up to 12 kW) with GWP > 150. Affects R32, R452B, R513A for compact devices in these categories. 

From January 1, 2029: For split heat pumps up to 12 kW: all F-gases banned (except in safety exceptions). For split systems over 12 kW: GWP > 750 banned – R32 (GWP 675) is below this and remains permissible until 2033. 

From January 1, 2030: For split systems over 12 kW: GWP > 150 banned. From this date, GWP < 150 applies de facto to all heat pump categories. 

The safety exception – always a case-by-case examination. Annex IV contains an explicit exception rule: If safety requirements at the installation site do not allow the use of refrigerants with GWP < 150, higher GWP values up to a maximum of 750 remain permissible. This regulation is particularly relevant for brine and groundwater heat pumps with indoor installation: Here, R290 with safety class A3 (slightly flammable) is more challenging to implement than a non-flammable refrigerant of class A1. However, whether the exception applies in a specific case depends on the design, installation conditions, and the applicable national safety standards. 

What this means for the OCHSNER portfolio. The regulation makes the direction clear: refrigerants with very low GWP will become the norm in the long term. With R290, OCHSNER is already relying on a refrigerant that meets this requirement without time restrictions in four product families. The four product families AIR MILAN, AIR EAGLE, GEO FOX, and EUROPA N are very well positioned from a regulatory perspective regarding F-gases. The larger AIR HAWK models (726 and 1850, over 12 kW) operate with R32 (GWP 675), which remains permissible for split systems over 12 kW until 2033. For the more compact AIR HAWK models as well as for TERRA FOX and AQUA FOX, the next deadlines are 2027 and 2029, respectively. Research on refrigerants is not standing still: Worldwide, intensive research is being conducted on refrigerants with GWP below 150, which do not necessarily have to be R290 – and which could better meet specific requirements such as non-flammability (A1) or certain performance ranges than R290. OCHSNER actively follows these developments and will integrate new refrigerant solutions into the portfolio as soon as they are technically mature and regulatory secure. The differentiated refrigerant strategy is not a transitional model, but an expression of a development philosophy that chooses the technically most sensible option – today and tomorrow.

OCHSNER: Low-GWP refrigerants 
of the next generation

The regulation is clear: The future belongs to refrigerants with very low greenhouse potential – ideally combined with the most favorable safety classification possible. This is exactly where OCHSNER focuses with its dual strategy: R290 where it fits technically and safety-wise, and synthetic low-GWP refrigerants where standards require low flammability. 

OCHSNER is already using HFO-based refrigerants today: R513A (GWP 629.48) in the AIR HAWK 208 and R452B (GWP approx. 697) in TERRA FOX and AQUA FOX. These refrigerants are a significant step forward compared to R410A – but they are still above the GWP-150 threshold that applies to compact new devices from 2027. The actual next generation consists of HFO blends with GWP significantly below 150. 

Currently, the focus of refrigerant research is on two categories: HFO blends with GWP below 150 and pure HFO refrigerants with GWP close to 1. Among the HFO blends, refrigerants like R-454C (GWP approx. 146–148, A2L), R-457A (GWP approx. 137, A2L), or R-455A (GWP approx. 146, A2L) are in development – all HFO/HFC mixtures that stay as close as possible to the pressure levels and efficiency levels of today's refrigerants while also meeting the regulatory requirements from 2027. At the same time, pure HFO refrigerants like R-1234yf (GWP < 1–4) and R-1234ze(E) (GWP < 1) are already in use – primarily as base components for blends like R-454C, but also directly in heat pumps. 

For OCHSNER, it is crucial that efficiency, climate balance, and safety do not exclude each other. That is why we have been investing significant resources in research and development for years – from our own test facilities to field tests with pilot customers to participation in standardization committees. The goal is to transfer new low-GWP refrigerants into series-ready heat pumps as soon as they are technically mature, regulatory secure, and reliable in real operation.

Anyone choosing an OCHSNER heat pump today benefits from a clear future strategy.